Manufacturer of precast concrete molds and special formwork for the construction industry
CUSTOM FABRICATION
Engineering office 3D design
FRENCH MANUFACTURER
CE certification
THE
KNOW-HOW
a dozen
boilermakers
ON-SITE INTERVENTION
Commissioning Maintenance
The different types of concrete parts manufactured with our molds:
We manufacture for :
Building construction
Beams, …
Architectural concrete parts
Civil engineering
UHPC parts
Sanitation
Environment
Electrical distribution substations
>> Prefabrication molds
Technical parts molds Civil engineering molds
Molds forBFUPForestry prefabricationmolds
>> Concrete formwork
Pre-slab table Pre-slab bench Bridge deck Bridge piers Vaults Beams
>> Special boilermaking
Walkways Railings Beams Transport carts
News :
We once again contributed to the construction of a UHPC footbridge.
CTVS has once again contributed to the construction of an unusual UHPC footbridge in Switzerland's Valais canton, in collaboration with ELEMENT SA in Tafers. The over 70-meter-long, 200-ton footbridge is made up of 23 prefabricated elements produced at the ELEMENT...
Nice diversification for CTVS with this equipment which will soon leave our workshop for a German customer.
2 motorized trucks, radio-controlled. Designed and manufactured by our teams to transport elements weighing up to 50 tons. Product plus: hydraulic transmission to limit deck height. Information : - Height 2.6 m - Length: 2 x 6.5 m (single or tandem operation) -...
Instant mold release: non-draining well nozzles
After a long series of "delayed demolding" concrete molds, a fine example of molds designed and manufactured by CTVS for "immediate demolding". Non-draining / draining well nozzles in D1000. A fine project efficiently managed by our Design Office and manufacturing...
Two carts and a gangway mold
Customized prefabrication molds for concrete castings
We design, manufacture, market and install special boiler-making machines for the concrete parts or prefabrication prefabrication molds prefabrication molds.
For our customers: prefabrication plants of concrete parts, we provide solutions that enable you to manufacture parts to your quality and cost standards.
All our molds are made of steel with optional inserts in other materials.
All our moulds are custom-made
All the molds designed by our boilermaking division are made-to-measure.
Based on your concrete plan, we design your equipment according to your wishes, your specific production constraints and your industrial environment.
Each mold is designed and manufactured specifically for your needs.
All our molds are designed in 3D, enabling us to handle all shapes, including non-developable surfaces.
Some of the tools designed by CTVS are special machines for manufacturing concrete parts.
They incorporate various techniques peripheral/connected to boiler making, with hydraulics (displacement and clamping), concrete steaming (electric or steam), vibration, automation for cycle management and traceability.
Staircase mold plan
on-site equipment modifications
On-site commissioning of precast molds
CTVS is able to offer comprehensive service from validation of the first part, start-up, equipment assembly on the customer’s site and staff training.
Maintenance of concrete molds
We are able to carry out any maintenance operation in our workshops or on site (mould bottom repair, modification, reconditioning, etc.).
When repatriation of your molds proves too complicated, our technicians can also can also intervene on site to carry out a modification as quickly as possible.
We can also supplement your equipment with “accessories We can also complete your equipment with “accessories” to meet new requirements (corner cheeks, end caps, reservations, etc.).
Our customers
-Concrete prefabrication plants and construction sites
We mainly supply prefabrication plants as well as construction sites for prefabrication.
>> Civil engineering: stadiums, bridges
>> Buildings
>> Architectural works of art.
>> Freiburg im Breisgau, Lucerne, Karlsruhe stadiums
>> Construction majors: Bouygues, Eiffage, Vinci …
We also supply other industrial equipment for precast concrete plants: carts, conveyors, turnersfor handling the concrete parts produced.
CTVS moulds can be designed for 2 demoulding processes:
>> Instant demolding process
>> Delayed demolding process
Moulds for architectural concrete :
one of our specialties.
The purpose of an architectural concrete part is to contribute to the structure of the building… With exceptional facing quality.
Because of the technical difficulties involved, the manufacture of prefabrication molds for architectural parts is one of CTVS’s specialties.
These parts, and therefore the moulds used to produce them, generally have complex geometric shapes with double curvatures, variable cross-sections and twisting movements. It’s a highly technical job for craftsmen, requiring considerable boiler-making know-how.
Design office, mold design
The design office team consists of several project managersWe work with SolidWorks.
This enables us to produce several prefabrication molds simultaneously.
We are able to manage projects in French, German and English from a commercial, technical and administrative point of view.
With their skills and experiencethe members of our design office are able to propose the most effective solutions to meet your needs.
Design drawings drawn up by the CTVS design office are stored on a secure server.
CTVS is able to develop molds according to customer needs, and to make modifications on site.
Highlights
>> Rigorous project management >> Sensitivity to turnkey solutions >> Experience
The workshop
We have a dozen boilermakers capable of making all the parts.
Highlights :
>> Experience
>> Know-how
>> Adaptability to new situations
Administrative
An administrative manager, perfectly bilingual in German, enables us to offer the same customer service in French and German.
Philippe Bachelet CEO of CTVS :
>> Mechanical engineer >> Third management cycle >> Several years’ experience abroad in organizations with 10 to 250 employees
Philippe BACHELET, what is your background?
After 20 years of industrial experience as an employee, holding various technical and managerial positions, I wanted to become independent and set up my own business.
In 2008, I chose CTVS because it had real technical know-how, a good reputation in a niche market, and manufactured clean products.
My industrial experience has enabled me to capitalize on technical know-how, modernize certain areas of the company (CAD, laser cutting) and develop exports.
What do you like about your work?
To be able to carry out technical projects from design to commissioning in a French and international environment. I love challenges, new projects, new technical difficulties, new destinations.
A company has to move forward and progress, and that’s what the whole team at CTVS strives to do.
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