Manufacturer of concrete prefabrication
molds and specific formworks for construction
CUSTOM
MANUFACTURING
Design Office
3D Design
FRENCH
MANUFACTURER
CE Certification
THE
KNOW-HOW
a dozen
boilermakers
ON-SITE
INTERVENTION
Commissioning
Maintenance
The different types of concrete pieces manufactured with our molds:
We manufacture for :
Building construction
Beams, …
Architectural concrete parts
Civil engineering
UHPC parts
Sanitation
Environment
Electrical distribution substations
>> Prefabrication molds
Technical piece molds
Civil engineering molds
UHPFRC molds
Traveling prefabrication molds
>> Concrete formwork
Prefab table
Precast slab bench
Bridge deck
Bridge piers
Vaults
Beams
>> Special boilermaking
Footbridges
Guardrails
Lifting beams
Transport carts
News :
We once again contributed to the construction of a UHPC footbridge.
CTVS has once again contributed to the construction of an unusual UHPC footbridge in Switzerland's Valais canton, in collaboration with ELEMENT SA in Tafers. The over 70-meter-long, 200-ton footbridge is made up of 23 prefabricated elements produced at the ELEMENT...
Nice diversification for CTVS with this equipment which will soon leave our workshop for a German customer.
2 motorized trucks, radio-controlled. Designed and manufactured by our teams to transport elements weighing up to 50 tons. Product plus: hydraulic transmission to limit deck height. Information : - Height 2.6 m - Length: 2 x 6.5 m (single or tandem operation) -...
Instant mold release: non-draining well nozzles
After a long series of "delayed demolding" concrete molds, a fine example of molds designed and manufactured by CTVS for "immediate demolding". Non-draining / draining well nozzles in D1000. A fine project efficiently managed by our Design Office and manufacturing...
Two carts and a gangway mold
Customized prefabrication molds for concrete castings
We design, manufacture, market and install special boiler-making machines for the concrete parts or prefabrication prefabrication molds prefabrication molds.
For our customers: prefabrication plants of concrete parts, we provide solutions that enable you to manufacture parts to your quality and cost standards.
All our molds are made of steel with optional inserts in other materials.
All our moulds are custom-made
All molds designed by our metalwork shop are custom-made. Developed from your concrete plan, we design your equipment according to your requirements, specific production constraints, and your industrial environment. Each mold is specifically designed and manufactured to meet your needs.
All our molds are designed in 3D, enabling us to handle all shapes, including non-developable surfaces.
Some tools designed by CTVS are special machines for manufacturing concrete parts. They incorporate various peripheral/related techniques to metalwork with hydraulics (movement and clamping), concrete curing (electric or steam), vibration, automation for cycle management and traceability.
Staircase mold plan
on-site equipment modifications
On-site commissioning of precast molds
CTVS is able to offer a comprehensive service from validation of the first part, start-up, equipment assembly on the customer’s site and staff training.
Maintenance of concrete molds
We are able to perform all maintenance operations in our workshops or on-site (mold bottom refurbishment, modification, restoration…).
When returning your molds proves too complicated, our technicians can also intervene on-site to make modifications as quickly as possible.
We can also supplement your equipment with “accessories” necessitated by new requirements (corner cheeks, end pieces, reservations…).
Our customers
-Concrete prefabrication plants and construction sites
We mainly supply prefabrication plants as well as construction sites for prefabrication.
>> Civil engineering: stadiums, bridges
>> Buildings
>> Architectural works of art.
>> Freiburg im Breisgau, Lucerne, Karlsruhe stadiums
>> Construction majors: Bouygues, Eiffage, Vinci …
We also supply other industrial equipment for precast concrete plants: carts, conveyors, turnersfor handling the concrete parts produced.
CTVS moulds can be designed for 2 demoulding processes:
>> Instant demolding process
>> Delayed demolding process
Moulds for architectural concrete :
one of our specialties.
The purpose of an architectural concrete part is to contribute to the structure of the building… With exceptional facing quality.
Because of the technical difficulties involved, the manufacture of prefabrication molds for architectural parts is one of CTVS’s specialties.
These parts, and therefore the moulds used to produce them, generally have complex geometric shapes with double curvatures, variable cross-sections and twisting movements. It’s a highly technical job for craftsmen, requiring considerable boiler-making know-how.
Design office, mold design
The “design office team” consists of several project managers, we work with SolidWorks software. This allows us to successfully carry out multiple prefabrication mold manufacturing projects simultaneously.
We are able to manage projects in French, German, and English from a commercial, technical, and administrative point of view.
With their skills and experience, the design office members are sources of proposals to offer you the most effective solutions tailored to your needs.
The design plans developed by CTVS’s design office are saved on a secure server. CTVS is able to evolve the molds according to the product’s lifecycle based on customer needs and make modifications on-site.
Highlights
>> Rigor in project monitoring
>> Sensitivity to turnkey solutions
>> Experience
The workshop
We have a dozen boilermakers capable of making all the parts.
Highlights :
>> Experience
>> Know-how
>> Adaptability to new situations
Administrative
An administrative manager, perfectly bilingual in German, enables us to offer the same customer service in French and German.
Philippe Bachelet CEO of CTVS :
>> Mechanical Engineering Engineer
>> Postgraduate degree in Management
>> Several years’ experience abroad in organizations with 10 to 250 employees
Philippe BACHELET, what is your background?
After 20 years of industrial experience as an employee, holding various technical and managerial positions, I wanted to become independent and set up my own business.
In 2008, I chose CTVS because it had real technical know-how, a good reputation in a niche market, and manufactured clean products.
My industrial experience has enabled me to capitalize on technical know-how, modernize certain areas of the company (CAD, laser cutting) and develop exports.
What do you like about your work?
To be able to carry out technical projects from design to commissioning in a French and international environment.
I enjoy challenges, new projects, new technical difficulties, and new destinations. A company must move forward and progress, which is what the entire team strives to do at CTVS.
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