{"id":31078,"date":"2026-02-11T11:25:57","date_gmt":"2026-02-11T09:25:57","guid":{"rendered":"https:\/\/ctvs.eu\/?p=31078"},"modified":"2026-02-16T11:58:22","modified_gmt":"2026-02-16T09:58:22","slug":"we-once-again-contributed-to-the-construction-of-a-uhpc-footbridge-2","status":"publish","type":"post","link":"https:\/\/ctvs.eu\/en\/we-once-again-contributed-to-the-construction-of-a-uhpc-footbridge-2\/","title":{"rendered":"New \/ Innovation in immediate demolding concrete molds"},"content":{"rendered":"

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CTVS<\/strong> has completed a new concrete prefabrication mold with <\/a>immediate \/ direct demolding<\/strong>: a twin-pocket mold<\/strong> designed to operate clamped on an automatic machine<\/strong> controlling the production cycle. The objective: to increase productivity while ensuring the precision of interlocking parts for drainage components. <\/p>\n

A mold designed for vibration and automated production<\/h2>\n

In this type of application, the mold operates with vibration<\/strong> directly on the machine. To guarantee stability and long-term durability, the design incorporated heat treatment<\/strong> to stabilize welds before machining, as well as machining of the support surface<\/strong> to ensure precise contact between the machine frame and the mold. The large size of the chassis also necessitated a rigorous selection of machining and subcontracting operations to maintain the expected level of quality. <\/p>\n

Three Targeted Improvements<\/h2>\n

The specifications for this mold aimed for concrete gains compared to an existing solution: reducing core wear<\/strong> during use, halving the changeover time<\/strong> (especially when switching between different product heights), and allowing the manufacture of shorter elements<\/strong> when necessary. The project relies on close co-design<\/strong> work between the teams and the client to meet these three objectives. <\/p>\n

Ready-to-Connect Assembly and Millimeter Precision<\/h2>\n

The mold was delivered assembled with its hydraulic accessories<\/strong> to allow direct connection<\/strong> to the production machine’s circuit. In terms of dimensional requirements, the design aims for a tolerance of approximately one millimeter<\/strong>. To achieve this level of precision, parts were machined using 5-axis CNC<\/strong>, particularly for the interlocking sections. <\/p>\n

Announced Rate: 2 Pieces Per Cycle<\/h2>\n

The two-pocket configuration allows for the production of 2 pieces per cycle<\/strong>, with several cycles per hour<\/strong>. This format is suitable for prefabrication sites seeking high throughput and consistent repeatability, especially for sanitation and drainage products. <\/p>\n

An Export Delivery for Drainage Applications<\/h2>\n

This project was delivered to Germany<\/strong>, clearly intended for drainage channels<\/strong>. It also aligns with a strategy to expand the product range to other applications on automated machines<\/strong> for immediate demolding. <\/p>\n

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CTVS has completed a new concrete prefabrication mold with immediate \/ direct demolding: a twin-pocket mold designed to operate clamped on an automatic machine controlling the production cycle. The objective: to increase productivity while ensuring the precision of interlocking parts for drainage components. A mold designed for vibration and automated production In this type of […]<\/p>\n","protected":false},"author":2,"featured_media":29705,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[180],"tags":[],"class_list":["post-31078","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"_links":{"self":[{"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/posts\/31078","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/comments?post=31078"}],"version-history":[{"count":9,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/posts\/31078\/revisions"}],"predecessor-version":[{"id":31149,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/posts\/31078\/revisions\/31149"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/media\/29705"}],"wp:attachment":[{"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/media?parent=31078"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/categories?post=31078"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/ctvs.eu\/en\/wp-json\/wp\/v2\/tags?post=31078"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}