Achievements: concrete formwork molds
- Adjustable mold
- All achievements
- Architectural concrete
- Beam mould
- Containers
- Electrical distribution
- Elevator shafts
- Fairground prefabrication
- Formwork
- Hydraulics, steaming, vibration
- Large dimensions
- Prefabrication tables
- Rail
- Sanitation
- Stair molds
- Street furniture
- Structural concrete parts
- Tier molds
- Tunnel parts
- UHPC molds
Concrete prefabrication moulds for railway slabs to renovate the Brailtunnel
Date: April 2023 Categories: Rail / Tunnel These prefabrication molds are used to manufacture slabs for the renovation of a ballastless tunnel of the Rhaetian Railway (Canton Graubünden - CH). For the manufacture of ballastless tunnel renovation slabs Concrete...
UHPC mold – Passerelle du Rosel (CH)
Fiber-reinforced concrete mold - ROSEL footbridge (CH) UHPC requires a specific mold design with very good sealing properties. Customer supplied information: Geometry of concrete parts. Design office work : Design of 7 molds to produce the 23 UHPC parts of the...
Concrete street furniture – Seat and bench molds
Self-placing concrete seat and bench Special features: Aspect Undevelopable area Quality of formwork surface finish Waterproofing Delayed demolding: 1 piece per day. Delivery country: France...
Machine mold for rain boxes with immediate demolding
Design office task: Design of a multi-pocket machine mold for the manufacture of rainwater boxes and risers. Information supplied by customer: geometry of concrete parts and interlocking details Simultaneous production quantity: several dozen per day, as immediate...
Concrete elevator shaft formwork for renovation of an existing building
The customer gave us a drawing of the various configurations of the concrete part. Some bushels straddled different floors. The engineering department designed the molds and formwork Type of demoulding: deferred, manual demoulding Type of manufacture:...
Mould for instant release sanitation products
Design office work : Design of 2 nozzle machine molds (one draining, one non-draining) for rainwater treatment structures. Integration of an existing vibrator. Design and supply of a half-thickness nesting former. Information supplied by customer: Geometry of...
Balanced head and foot staircase molds
Information provided by the customer: Different staircase geometries. Design office task: Design of two molds, left and right, with flexible right side, to produce staircases of different heights. Simultaneous production quantity: 1 piece per day. Special features:...
Prefabrication mold for Freiburg stadium bleachers – Germany
Design office work: Design of several molds to cover all tier geometries, particularly those incorporating the monobloc guardrail. Information supplied by customer: All bleacher geometries Simultaneous production quantity: 1 piece per day per mold Specific...
Height-adjustable mold for concrete bleachers
This type of bleacher is used in the construction of public areas such as stadiums, skating rinks, swimming pools and cultural venues... Customer supplied information: different combinations of concrete part geometry. (step height, length). Design office work:...
Manufacture of concrete molds for electrical substation casings
Design office work: Design of precast concrete molds for deferred demolding. Information provided by the customer: geometry of the concrete casing for the electrical transformer substation, and production rate. Simultaneous production volume: several substation...
Concrete prefabrication molds for electrical transformer substations.
Destination: ENEDIS public or private distribution. Production of 3 different molds for the envelope, slab and roof of the electrical transformer substation. The customer provided us with the geometry of the concrete transformer station and the production rates....
Manufacture of concrete molds for under-pavement chambers for electrical distribution.
Customer information : Drawing of the concrete part Design office work: Design of the concrete prefabrication mold to produce the part in deferred demolding for a unit production of 1 per day CTVS produced 10 molds of different sizes, one for each geometry....
Prefabricated concrete mould for a pulling chamber for Swiss Federal Railways SBB
Manufacture of concrete pulling chambers for electrical distribution Information provided by the customer: Drawing of the concrete part from which the design office created the mold. Type of demoulding: deferred, 1 piece per day. This prefabrication mold is...
Manufacture of concrete molds for SEMIMAX selective sorting containers
Information supplied by customer: drawing of concrete part Design office work: design of a prefabrication mold for this containerDemolding of the core at mid-cooling, production of 1 part per day This concrete part has a very small draft on the core, which poses...
Manufacture of concrete molds for CBFK containers for nuclear waste
Engineering: Design of the concrete mold core with shrink-fit faces for deferred demolding. Simultaneous production quantity: 1 part per day, manufactured in a specific concrete for nuclear waste. 3 sets of moulds. Specific features: High geometrical constraints...
Prefabrication mold for concrete slot channel with sidewalk for motorway tunnel.
Prefabrication mold for concrete slot channel with sidewalk for motorway tunnel. Length 4m, deferred demolding, shrink core. Slide-mounted for easy removal. 1-piece mold.
Manufacture of a metal formwork to produce a triple concrete chute for a wastewater treatment plant – STEP
Cast-in-place Part drawing and chute geometry supplied by customer. Design office work: Design of metal formwork, taking into account the customer's safety requirements. Type of demoulding: deferred, cast-in-place, 1 pour per day Special features Technical...
Elevator shaft prefabrication mold for all types of buildings with hydraulic shrink core
Elevator shaft mold for all types of building. Prefabrication mold with hydraulically retractable core Information supplied by the customer: cross-section and final thickness. Design office work: Mould design. Demoulding: 1 piece per day Special features: Moulds...
Concrete brise-soleil on the façade of a modern art exhibition building architectural concrete, “Screen” design
Design office work: A lot of work, as the surfaces could not be developed from the 3D plan supplied by the customer, all the sections were changing and rotating, and the geometry was very complex. A lot of boiler-making and finishing work for these architectural...
Sunshades on the facade of a modern art exhibition building – architectonic concrete “Pappardelle” design
Sunshades on the facade of a modern art exhibition building The 3D drawing of the part was provided by the customer. The design office had to do a great deal of work on the non-developable surfaces, as all the sections were changing and rotating, with very complex...
Manufacture of architectural white concrete balcony molds for buildings
Information provided by the customer : 2D concrete parts drawing Design office work: 3D drawing of final parts and design of concrete prefabrication molds. Delayed demolding Simultaneous production quantity 1 piece per day. Technical difficulties : The quality of...
Prefabrication mold for round / square concrete connecting piece
Make a concrete mold for a concrete part to allow square manholes to be connected to round manhole bases Design office work: Modeling non-developable surfaces. The customer provides us with a paper drawing of the concrete part, which we then redesign. If we don't...
UHPC mold – Passerelle du Bouveret (CH)
Ultra-high-performance fiber-reinforced concrete (UHPC) mold - Passerelle du Bouveret (CH) UHPC requires a specific mold design with very good sealing properties. Information supplied by customer: Geometry of concrete part. Design office work : Design of the mold...
UHPC mold – Champ Barby pedestrian bridge (CH)
Ultra-high-performance fiber-reinforced concrete (UHPC) mold - Champ Barby pedestrian bridge (CH) Information supplied by customer: Part geometry and distribution of lateral reservations. Design office work: Design of a mold to manufacture the part. Demolding:...
Mold for structural concrete parts – TT slabs (or π slabs) in prestressed concrete
Design office work: design of two TT Slab (or π Slab) molds as well as finger-jointed extensions for the different variants. Type of demoulding: deferred Type of manufacture: prefabrication Simultaneous production quantity: 1 piece per day Specific features: supply...
Concrete precast mold: slot channels for drainage of parking lots, freeways and airports.
Concrete mold for slotted drainage channels for parking lots, freeways and airports. The parts produced are used to collect runoff water for large asphalt surfaces. The mold shown is 4m long, with 5 pockets. Prefabrication molds. Core without skin, half-fresh...
Hydraulically operated lifting prefabrication tables
Hydraulically operated lifting formwork tables Design office work: Design of 4 hydraulically-operated, liftable formwork tables and side panels for the manufacture of interlocking edges. Information provided by the customer: Different part geometries required...
Mould for prestressed beams integrating ventilation ducts – Saclay
Design office work: design of 7 butting moulds for the production of prestressed beams (W-shaped cross-section) incorporating smoke extraction in the recesses Type of demoulding: deferred Type of manufacture: prefabrication Specific features: the molds are placed...
Hydraulically lifted prefab tables with variable height sides
Hydraulically operated lifting formwork tables Design office work : Design of 2 hydraulically-operated lifting formwork tables (12m x 4.5m). Adjustable cheeks allow panels of different thicknesses to be produced. Installation and control of variable-frequency...
Mold for prestressed concrete beams (Muttenz University – Switzerland)
Design office work: design of 7 molds for the production of 2 types of beams used in the construction of load-bearing slabs. Type of demoulding: deferred Type of production: precast prestressed concrete Simultaneous production quantity: 2 parts per day with...
Concrete molds for ENEDIS electrical transformer substation
Manufacture of 3 different concrete prefabrication molds for the envelope, casing and roof of an ENEDIS electrical transformer substation. Information provided by the customer: concrete geometry and desired production rates. Our engineering department designed the...
Concrete prefabrication molds for manhole bases
Concrete prefabrication molds for manhole bases of various angles and diameters for the sanitation sector. Extensive 3D design work for this type of part, which is made up of non-developable surfaces. Type of demolding: Delayed demolding, the part hardens in the...
UHPC footbridge mold – Le Martinet – Lausanne
Mould for a UHPC footbridge - Le Martinet - Lausanne Information supplied by customer: Geometry of concrete part. Design office task: Design of a mold for manufacturing the footbridge elements with post-tensioning prestressing, design of a frame for "contact"...
UHPC mold – SNCF footbridge at Le Cannet des Maures
UHPC mold - SNCF footbridge at Le Cannet des Maures near Brignoles. Information provided by the customer: 3D drawings with concrete part geometry. Our engineering department designed a mold for manufacturing the parts. An associated frame enables "contact"...
BFUP mould – Memorial ring at Notre-Dame de Lorette
Mould for parts in Ultra High Performance Fibre Concrete (UHPCF) - Anneau de la mémoire at Notre-Dame de Lorette Information supplied by the customer: geometry of the part and path of the prestressing sheaths. Design office work : Design of two shrink-core molds...
UHPC mold – Parc Blandan footbridge, Lyon
Mould for Béton Fibré Ultra Performant - BFUP - Parc Blandan footbridge in Lyon Information supplied by the customer: geometry of the parts and composition of the walkway (different end pieces). Design office work: Design of the mold for manufacturing the...
Metal formwork for arch beams – prefabrication – Jorf Lasfar – Morocco
Civil engineering - Steel formwork for arch beams - Office Chérifien des Phosphates - Jorf Lasfar - Morocco (largest phosphate mining site in the world) Design office work : design of 4 finger-jointed metal formworks to create an arch hanger for the construction of...
Double mould for straight stairs with interchangeable shells
The concrete plan provided by the customer led to the manufacture of a specific shell for the staircase Design office work: Design of a common steel structure and two specific steel shells. Simultaneous production quantity: 2 to 4 pieces per day Specific features:...
Mould for tunnel benches – Linth Limmern – Switzerland
A high-altitude lake serves as an energy reserve by raising and lowering the water level. the concrete parts to be manufactured are used to run the networks on the technical tunnel for access to the lake. Design office work: design of 7 molds enabling the...
Prefabrication mould for straight concrete stairs
Information supplied by the customer: staircase geometry (number of steps, height, treads, width of passage). Design office work: Design a mold to meet the customer's specifications. Casting can be vertical or flat. Simultaneous production quantity: 1 piece per...
Adjustable mold for concrete beams
Information provided by the customer: Beam dimensions: cross-section and length Design office work: Design of an electrically adjustable mold to automate beam cross-section adjustment. Delayed demolding Special features: motorized (electric) rear and front benches....
Variable-radius molds for curved concrete tiers
Information provided by the customer: Different geometries (radii and lengths) of bleachers to be manufactured in concrete. Design office work: Design of several molds to manufacture the specified tiers. Vertical formwork sections can be bent to the required...
Balanced staircase molds with load-bearing wall
Customer input: different staircase geometries. Engineering department's task: Design of a multi-purpose mold to accommodate different staircase configurations. On request, the straight parts can accept risers of different heights. Simultaneous production quantity:...
Concrete street furniture – JC Decaux public toilet molds
Information provided by the customer: Complete drawings of the various concrete parts to be assembled together. Design office work: Design of the various molds for the concrete parts. Simultaneous production quantity: 1 piece per day. Special...
Concrete spiral staircase mold
Design office work: Design of a multi-purpose mold based on different staircase geometries provided by the customer. On request: Adjustable molds can be used to combine risers of different heights on the same shaft. Manufacture of a smooth mold bottom for stairs...